JUKI Feeder Loading Unit

JUKI Feeder Loading Unit

Dobeter supply many kinds of JUKI feeder loading unit, which also known as an offline feeder preparation unit or loading jig, is a piece of equipment used to prepare JUKI tape feeders away from the pick-and-place machine. Its primary function is to speed up production changeovers by allowing operators to load components onto feeders without stopping the SMT machine.

How a JUKI feeder loading unit works

1. Feeder preparation: An operator takes an empty JUKI feeder and mounts it onto the feeder loading unit.
2. Tape loading: The operator then threads the new component reel into the feeder on the unit. The unit provides a stable, ergonomic jig for this process.
3. Offline process: All of this is done “offline” or away from the active production line.
4. Changeover: When the current production run is complete, the operator simply swaps the entire set of empty feeders on the machine with the pre-loaded feeders from the loading unit or cart.

Key features and benefits

• Reduced downtime: By preparing feeders offline, the time it takes to change over to a new product is significantly minimized. Operators are not tying up valuable SMT machine time to load components.
• Improved ergonomics: The loading unit holds the feeder at a comfortable angle, reducing strain on the operator during the loading process.
• Quality control: Some advanced units may include features to help ensure correct component and reel orientation, reducing the potential for loading errors.
• Wide compatibility: These units are designed to accommodate a range of JUKI feeder types, including the newer RF electric feeders and older mechanical models.
• Integration with feeder carts: The units are often used in conjunction with a JUKI feeder cart. Operators prepare a complete kit of feeders on the loading unit and then transfer them to a cart, ready for a quick swap at the machine.

Common JUKI feeders used with loading units

• RF series electric feeders: JUKI’s latest high-speed electric feeders, used on machines like the RS-1R and RX series.
• FF/FTF series feeders: Electromechanical feeders compatible with a wide range of JUKI machines.
• CFR/CTFR series feeders: Electromechanical feeders compatible with older KE and FX series machines.