Yamaha Feeder Calibration Jig

Dobeter provide Yamaha Feeder Calibration Jig, which is a specialized tool designed to accurately calibrate Yamaha SMT feeders across various types and sizes, simulating real machine feeding and ensuring precise component positioning. Yamaha Feeder Calibration Jigs are used for calibrating Yamaha CL, FV, FT, FS2, YS, ZS, and SS feeders, primarily supporting widths 8mm, 12mm, 16mm, and 24mm. They help maintain feeder accuracy, reduce errors in component placement, and enhance SMT production efficiency.
Key Functions and Features
– Manual and Automatic Calibration: The jig allows 1-pitch manual calibration and automatic verification of feeders using built-in line generators or master steel tapes .
– Realistic Feeding Simulation: You can simulate the actual machine operation for testing feeders without running the full SMT machine .
– High-Precision Measurement: Equipped with 50X CCD cameras, LED lighting rings, and high-precision 0-gap guides, enabling accurate inspection of pick-up positions, feeder heights, and reclaimer alignment.
– Display and Control: Many models include a monitor or 10-inch LED display for real-time visual feedback, making calibration easier and reducing eye fatigue during long operations.
– Adjustable Feeding Speed: Feeding speed can be altered to simulate different operating conditions in SMT lines.
– Durability and Portability: Light, durable construction with net weight around 22–35kg and compact dimensions for easy handling.
Calibration Process
1. Insert a steel calibration strip into the jig to emulate feeder motion.
2. Observe the cross alignment on the monitor or CCD screen.
3. Adjust the feeder manually or via auto mode until positions are correct.
4. Verify calibration across different feeder sizes and types for consistent accuracy .

Advantages
– Improves feeder positioning accuracy and reduces SMT errors.
– Simplifies maintenance and checks without full machine downtime.
– Supports a wide range of Yamaha feeder types and pitches.
– Enhances efficiency in production lines by ensuring precise component feeding.

In summary, the Yamaha Feeder Calibration Jig supplied by Dobeter is a vital tool for electronics manufacturers using Yamaha SMT machines, providing precise calibration, ease of use, and compatibility with multiple feeder types, supporting optimal production accuracy and efficiency .